Benefits at a glance:
- high fatigue resistance
- good stamping properties, high productivity
- best flatness
- consistent, uniform microstructure
- disposition for just-in-time delivery
Shock Absorber Steel
The quality of shock absorbers depends on the properties of the steel used, among other things. Stamping shops and suppliers to the automotive industry trust on the utter reliability of feedstock material during the manufacturing process. When they use Eberle’s high-quality shock absorber steel they enjoy excellent process reliability in the manufacture of shock absorber valves – through increased tool life, for example – which has a positive effect on production costs. Our long years of experience mean that we are a reliable partner, able to meet your requirements for just-in-time deliveries. Call us and we will be happy to answer your questions.
Parameters | Recommendation |
---|---|
Thickness tolerance | T2 |
Roughness | class 2 |
Tensile strength | range M |
Flatness | class 3 |
Surface | white polished |
Edges | slit / deburred |
Grade | Eberle 18 |
Thickness t (in) | Tolerances ± in | ||||
T1 | T2 | T3 | T4 | T5 | |
.0008 ≤ t < .0016 | .00016 | .00012 | .00008 | .00006 | – |
.0016 ≤ t < .0025 | .00020 | .00016 | .00012 | .00008 | – |
.0025 ≤ t < .0039 | .00024 | .00020 | .00016 | .00012 | .00008 |
.0039 ≤ t < .0049 | .00028 | .00020 | .00016 | .00012 | .00008 |
.0049 ≤ t < .0063 | .00035 | .00024 | .00020 | .00016 | .00012 |
.0063 ≤ t < .0079 | .00039 | .00028 | .00020 | .00016 | .00012 |
.0079 ≤ t < .0098 | .00043 | .00031 | .00024 | .00016 | .00012 |
.0098 ≤ t < .0124 | .00051 | .00035 | .00028 | .00020 | .00016 |
.0124 ≤ t < .0157 | .00059 | .00043 | .00031 | .00024 | .00016 |
.0157 ≤ t < .0197 | .00067 | .00047 | .00035 | .00024 | .00016 |
.0197 ≤ t < .0248 | .00079 | .00055 | .00039 | .00028 | .00020 |
.0248 ≤ t < .0315 | .00091 | .00067 | .00047 | .00031 | .00024 |
.0315 ≤ t < .0394 | .00106 | .00075 | .00051 | .00035 | .00028 |
.0394 ≤ t < .0492 | .00134 | .00094 | .00067 | .00047 | .00031 |
.0492 ≤ t < .0630 | .00154 | .00110 | .00079 | – | – |
.0630 ≤ t < .0689 | .00181 | .00130 | .00091 | – | – |
Thickness t (mm) | Tolerances ± mm | ||||
T1 | T2 | T3 | T4 | T5 | |
0,020 ≦ t < 0,040 | 0,004 | 0,003 | 0,002 | 0,002 | – |
0,040 ≦ t < 0,063 | 0,005 | 0,004 | 0,003 | 0,002 | – |
0,063 ≦ t < 0,100 | 0,006 | 0,005 | 0,004 | 0,003 | 0,002 |
0,100 ≦ t < 0,125 | 0,007 | 0,005 | 0,004 | 0,003 | 0,002 |
0,125 ≦ t < 0,160 | 0,009 | 0,006 | 0,005 | 0,004 | 0,003 |
0,160 ≦ t < 0,200 | 0,010 | 0,007 | 0,005 | 0,004 | 0,003 |
0,200 ≦ t < 0,250 | 0,011 | 0,008 | 0,006 | 0,004 | 0,003 |
0,250 ≦ t < 0,315 | 0,013 | 0,009 | 0,007 | 0,005 | 0,004 |
0,315 ≦ t < 0,400 | 0,015 | 0,011 | 0,008 | 0,006 | 0,004 |
0,400 ≦ t < 0,500 | 0,017 | 0,012 | 0,009 | 0,006 | 0,004 |
0,500 ≦ t < 0,630 | 0,020 | 0,014 | 0,010 | 0,007 | 0,005 |
0,630 ≦ t < 0,800 | 0,023 | 0,017 | 0,012 | 0,008 | 0,006 |
0,800 ≦ t < 1,000 | 0,027 | 0,019 | 0,013 | 0,009 | 0,007 |
1,000 ≦ t < 1,250 | 0,034 | 0,024 | 0,017 | 0,012 | 0,008 |
1,250 ≦ t < 1,600 | 0,039 | 0,028 | 0,020 | – | – |
1,600 ≦ t ≦ 1,750 | 0,046 | 0,033 | 0,023 | – | – |
Thickness t (in) | Width w (in) | Tolerances ± in | ||
B1 | B2 | B3 | ||
t < .0098 | w < .79 | .003 | .002 | .001 |
.79 ≤ w < 1.97 | .004 | .003 | .002 | |
1.97 ≤ w < 4.92 | .006 | .004 | .003 | |
w ≥ 4.92 | .008 | .006 | .004 | |
.0098 ≤ t < .0197 | w < .79 | .004 | .003 | .002 |
.79 ≤ w < 1.97 | .006 | .004 | .003 | |
1.97 ≤ w < 4.92 | .008 | .006 | .004 | |
w ≥ 4.92 | .010 | .008 | .006 | |
.0197 ≤ t < .0394 | w < .79 | .006 | .004 | .003 |
.79 ≤ w < 1.97 | .008 | .006 | .004 | |
1.97 ≤ w < 4.92 | .010 | .008 | .006 | |
w ≥ 4.92 | .012 | .010 | .006 | |
.0394 ≤ t < .0630 | w < .79 | .008 | .006 | .004 |
.79 ≤ w < 1.97 | .010 | .008 | .006 | |
1.97 ≤ w < 4.92 | .012 | .010 | .006 | |
w ≥ 4.92 | .014 | .010 | .008 | |
.0630 ≤ t ≦ .0689 | w < .79 | .010 | .008 | .006 |
.79 ≤ w < 1.97 | .012 | .008 | .006 | |
1.97 ≤ w < 4.92 | .014 | .012 | .008 | |
w ≥ 4.92 | .016 | .012 | .008 |
Thickness t mm | Width w mm | Tolerances ± mm | ||
B1 | B2 | B3 | ||
t < 0,25 | w < 20,00 | 0,07 | 0,05 | 0,03 |
20,00 ≦ w < 50,00 | 0,10 | 0,07 | 0,05 | |
50,00 ≦ w < 125,00 | 0,15 | 0,11 | 0,07 | |
w ≧ 125,00 | 0,20 | 0,15 | 0,10 | |
0,25 ≦ t < 0,5 | w < 20,00 | 0,10 | 0,07 | 0,05 |
20,00 ≦ w < 50,00 | 0,15 | 0,11 | 0,07 | |
50,00 ≦ w < 125,00 | 0,20 | 0,15 | 0,10 | |
w ≧ 125,00 | 0,25 | 0,20 | 0,15 | |
0,5 ≦ t < 1,0 | w < 20,00 | 0,15 | 0,11 | 0,07 |
20,00 ≦ w < 50,00 | 0,20 | 0,15 | 0,10 | |
50,00 ≦ w < 125,00 | 0,25 | 0,20 | 0,15 | |
w ≧ 125,00 | 0,30 | 0,25 | 0,15 | |
1,0 ≦ t < 1,6 | w < 20,00 | 0,20 | 0,15 | 0,10 |
20,00 ≦ w < 50,00 | 0,25 | 0,20 | 0,15 | |
50,00 ≦ w < 125,00 | 0,30 | 0,25 | 0,15 | |
w ≧ 125,00 | 0,35 | 0,25 | 0,20 | |
1,6 ≦ t ≦ 1,75 | w < 20,00 | 0,25 | 0,20 | 0,15 |
20,00 ≦ w < 50,00 | 0,30 | 0,20 | 0,15 | |
50,00 ≦ w < 125,00 | 0,35 | 0,30 | 0,20 | |
w ≧ 125,00 | 0,40 | 0,30 | 0,20 |
Surface Roughness
Thickness t (in) | Roughness (nach DIN EN ISO 4287 : 1998) | ||
Class 1 | Class 2 | Class 3 | |
t ≤ .0197 | Ra ≦ 11.8 µin Rt ≦ 118 µin |
Ra ≦ 9.8 µin Rt ≦ 98 µin |
Ra ≦ 5.1 µin Rt ≦ 59 µin |
.0197 < t ≤ .0276 | Ra ≦ 7.9 µin Rt ≦ 79 µin |
||
.0276 < t ≤ .0394 | Ra ≦ 13.8 µin Rt ≦ 138 µin |
||
.0394 < t ≤ .0689 | Ra ≦ 15.7 µin Rt ≦ 157 µin |
Ra ≦ 13.8 µin Rt ≦ 138 µin |
Ra ≦ 11.8 µin Rt ≦ 118 µin |
Available in white, blue and yellow
Surface Roughness
Thickness t mm | Roughness (nach DIN EN ISO 4287 : 1998) | ||
Class 1 | Class 2 | Class 3 | |
t ≦ 0,500 | Ra ≦ 0,30 µm Rt ≦ 3,00 µm |
Ra ≦ 0,25 µm Rt ≦ 2,50 µm |
Ra ≦ 0,13 µm Rt ≦ 1,50 µm |
0,500 < t ≦ 0,700 | Ra ≦ 0,20 µm Rt ≦ 2,00 µm |
||
0,700 < t ≦ 1,000 | Ra ≦ 0,35 µm Rt ≦ 3,50 µm |
||
1,000 < t ≦ 1,750 | Ra ≦ 0,40 µm Rt ≦ 4,00 µm |
Ra ≦ 0,30 µm Rt ≦ 3,00 µm |
Ra ≦ 0,30 µm Rt ≦ 3,00 µm |
Thickness t (in) | Tensile Strength MPa | Eberle Tolerance +/- | ||
---|---|---|---|---|
Range L | Range M | Range H | ||
.0008 ≤ t < .0039 | – | HV630 | – | HV25 |
.0039 ≤ t < .0049 | 1800 | 2100 | 2300 | 50 |
.0049 ≤ t < .0069 | 1800 | 2050 | 2250 | 50 |
.0069 ≤ t < .0089 | 1750 | 2000 | 2200 | 50 |
.0089 ≤ t < .0108 | 1750 | 1950 | 2200 | 50 |
.0108 ≤ t < .0148 | 1700 | 1900 | 2150 | 50 |
.0148 ≤ t < .0167 | 1650 | 1850 | 2100 | 50 |
.0167 ≤ t < .0187 | 1600 | 1800 | 2050 | 50 |
.0187 ≤ t < .0207 | 1550 | 1750 | 2000 | 50 |
.0207 ≤ t < .0246 | 1550 | 1750 | 2000 | 50 |
.0246 ≤ t < .0285 | 1500 | 1700 | 1950 | 50 |
.0285 ≤ t < .0325 | 1500 | 1700 | 1950 | 50 |
.0325 ≤ t < .0364 | 1450 | 1650 | 1900 | 50 |
.0364 ≤ t < .0404 | 1450 | 1650 | 1900 | 50 |
.0404 ≤ t < .0453 | 1450 | 1650 | 1900 | 50 |
.0453 ≤ t < .0492 | 1400 | 1600 | 1850 | 50 |
.0492 ≤ t < .0531 | 1400 | 1600 | 1850 | 50 |
.0531 ≤ t < .0620 | 1400 | 1600 | 1850 | 50 |
.0620 ≤ t ≤ .0689 | 1350 | 1550 | 1800 | 50 |
Thickness t (mm) | Tensile Strenght MPa | Eberle Tolerance +/- | ||
---|---|---|---|---|
Range L | Range M | Range H | ||
0,020 ≤ t < 0,100 | – | HV630 | – | HV25 |
0,100 ≤ t < 0,125 | 1800 | 2100 | 2300 | 50 |
0,125 ≤ t < 0,175 | 1800 | 2050 | 2250 | 50 |
0,175 ≤ t < 0,225 | 1750 | 2000 | 2200 | 50 |
0,225 ≤ t < 0,275 | 1750 | 1950 | 2200 | 50 |
0,275 ≤ t < 0,375 | 1700 | 1900 | 2150 | 50 |
0,375 ≤ t < 0,425 | 1650 | 1850 | 2100 | 50 |
0,425 ≤ t < 0,475 | 1600 | 1800 | 2050 | 50 |
0,475 ≤ t < 0,525 | 1550 | 1750 | 2000 | 50 |
0,525 ≤ t < 0,625 | 1550 | 1750 | 2000 | 50 |
0,625 ≤ t < 0,725 | 1500 | 1700 | 1950 | 50 |
0,725 ≤ t < 0,825 | 1500 | 1700 | 1950 | 50 |
0,825 ≤ t < 0,925 | 1450 | 1650 | 1900 | 50 |
0,925 ≤ t < 1,025 | 1450 | 1650 | 1900 | 50 |
1,025 ≤ t < 1,150 | 1450 | 1650 | 1900 | 50 |
1,150 ≤ t < 1,250 | 1400 | 1600 | 1850 | 50 |
1,250 ≤ t < 1,350 | 1400 | 1600 | 1850 | 50 |
1,350 ≤ t < 1,575 | 1400 | 1600 | 1850 | 50 |
1,575 ≤ t ≤ 1,750 | 1350 | 1550 | 1800 | 50 |
Thickness t in | Flatness deviation P | |||
Class 1 | Class 2 | Class 3 | Class 4 | |
.0008 ≦ t < .0039 | P60 | P50 | P40 | P30 |
.0039 ≦ t < .0079 | P50 | P40 | P30 | P20 |
.0079 ≦ t < .0138 | P45 | P35 | P25 | P15 |
.0138 ≦ t < .0197 | P40 | P30 | P20 | P10 |
.0197 ≦ t ≦ .0689 | P35 | P25 | P15 | P10 |
P15 means maximum flatness deviation of .0015 in per 1 in strip width.
Thickness t mm | Flatness deviation P | |||
Class 1 | Class 2 | Class 3 | Class4 | |
0,020 ≦ t < 0,100 | P60 | P50 | P40 | P30 |
0,100 ≦ t < 0,200 | P50 | P40 | P30 | P20 |
0,200 ≦ t < 0,350 | P45 | P35 | P25 | P15 |
0,350 ≦ t < 0,500 | P40 | P30 | P20 | P10 |
0,500 ≦ t ≦1,750 | P35 | P25 | P15 | P10 |
P15 means maximum flatness deviation of 1,5 µm per 1 mm strip width.
Strip width w (in) | Measured lenght (ft) | Class 3 (in) | Class 4 (in) | Class 5 (in) |
w < .591 | 1.6 | .063 | .031 | .024 |
.591 ≤ w < 1.378 | 3.3 | .071 | .035 | .024 |
10 | .142 | .071 | .047 | |
1.378 ≤ w < 4.921 | 3.3 | .047 | .024 | .012 |
10 | .094 | .047 | .024 | |
4.921 ≤ w ≤ 9.843 | 3.3 | .047 | – | – |
G0,6/3 means maximum straightness deviation of .024 in over a measuring length of 10 ft.
Strip width w (mm) | Measured lenght (m) | Class 3 (mm) | Class 4 (mm) | Class 5 (mm) |
w <15,00 | 0,5 | 1,6 | 0,8 | 0,6 |
15,00 ≤ w < 35,00 | 1 | 1,8 | 0,9 | 0,6 |
3 | 3,6 | 1,8 | 1,2 | |
35,00 ≤ w <125,00 | 1 | 1,2 | 0,6 | 0,3 |
3 | 2,4 | 1,2 | 0,6 | |
125,00 ≤ w ≤ 250,, | 1 | 1,2 | – | – |
G0,6/3 means maximum straightness deviation of 0,6 mm over a measuring length of 3 m.
Grade | Chemical Composition (percent nominal) | Comparison of Norms | |||||
---|---|---|---|---|---|---|---|
C | Si | Mn | Cr | DIN | Material | AISI | |
Eberle 13 | 0,75 | 0,25 | 0,70 | – | C75S | 1.1248 | 1075 |
Eberle 18 | 1,00 | 0,25 | 0,40 | – | C100S | 1.1274 | 1095 |
KG, KE | Slit .079 ≤ w ≤ 9.843 in 2,00 ≤ w ≤ 250,00 mm Deburred t < .026 in: .157 ≤ w ≤ 9.843 in t ≥ .026 in: .157 ≤ w ≤ 5.906 in0,65 mm: 4,00 ≤ w ≤ 250,00 mm t ≥ 0,65 mm: 4,00 ≤ w ≤ 150,00 mm |
|
K2 | Bevelled t ≥ .012 in .394 ≤ w ≤ 5.906 int ≥ 0,30 mm 10,00 ≤ w ≤ 150,00 mm Tip: s Bevel angle: x |
|
K3 | Rectangular rounded t ≥ .006 in .236 ≤ w ≤ 5.906 int ≥ 0,15 mm 6,00 ≤ w ≤ 150,00 mm Standard radiuses r .006 ≤ t < .010 in : .0016 in .010≤ t < .031 in : .0031 in .031 ≤ t < .050 in : .0059 in .050 ≤ t ≤ .069 in : .0078 in 0,15 ≤ t < 0,25 mm : 0,04 mm |
|
K4 | Rounded t ≥ .0024 in .157 ≤ w ≤ 5.906 int ≥ 0,06 mm 4,00 ≤ w ≤ 150,00 mm |